Adnan Ilyas
Valve/ Mechanical Engineer
Moscow
Summary of Career
1. Having 07 years of comprehensive experience in refurbishment of wide range of valves in both upstream and downstream oil & gas sectors.
2. Having experience of working in turnarounds in major petrochemical sites in Pakistan, Iraq and UAE; witnessing valve testing, maintenance, valve data management and aiming timely work completion.
3. Hands-on experience in assembly, repair and testing of Ball valves, gate valves, globe valves, check valves, butterfly and needle valves.
4. Having knowledge of Complete Set-up, Calibration and perform final test of control valve including leak test, functional test and hydrostatic test.
5. Calibrate and certify PSV's (unsupervised).
6. Well versed with International standards and procedures such as API-527/598/6D, ASME sec. VIII Div. I, ASME B16.34, API-576 & FCI-70-2 and different companies practices such as Shell, ADNOC and Saudi Aramco.
7. Hands-on experience of calibrating instruments of different parameters such as pressure, level, flow, temperature, electrical and volume.
8. Good knowledge of computer based maintenance systems, Microsoft Office and manufacturing ERP software like AIMS & ORACLE.
9. Capable of working in extreme weather conditions and willing to relocate.
10. Team spirited with effective communication skills.
Experience as Critical Valve Operability Engineer
Technip Energies NJV
15 May 2019
To date
• Currently part of an Integration construction team in Arctic LNG2; construction of three LNG trains with total capacity of 19.8 mtpa.
• Perform engineering analysis on Critical valves, PRV/PSVs, specifications, selection, and maintenance strategies.
• Ensure equipment compliance to contract requirements.
• Witness and plan daily Safety valves calibration activity.
• Perform failure analysis on rejected valves and provide refurbishment recommendations.
• Pre-commissioning, integrated commissioning, and start-up assistance.
• Implementing specific procedures in order to guide, define, organize and ensure timely planned execution of all GBS 1,2 valves to cater project requirements.
• Data management of all TPI and corrective actions at all stages in-line with QC and inspection test plan.
• Participate in project risk assessment process, identify, and migrate risks
• Engineering field support activities, including troubleshoot field problems, file technical reports, and make recommendations to resolve field problems.
• Attend and participate in process hazard assessment meetings, such as HAZOP, Equipment Criticality Reviews and Value engineering meetings
Experience as Static Equipment Engineer
Saudi Aramco Mobile Refinery SAMREF
02 May 2015
10 February 2019
• Part of Mechanical Engineering Team to optimize performance and equipment integrity.
• Troubleshoot and resolve technical problems to restore the equipment to normal running condition.
• Monitor work procedures deployed at sites to ensure adherence to SAMREF quality and safety standards.
• Ensure the conditions and procedures specified in the work permit, are implemented during the execution of work.
• Troubleshoot and overhaul motors, pumps, conveyors, manual valves, and hydraulic equipment.
• Perform diagnosing including taking and all measurements and specification cross check of components.
• Ensure technical support to local trainee engineers.
• Make work scopes and sketches for the desired jobs to be sent to the machine shop.
• Update work progress and record daily logs.
• High compliance of Aramco safety and Quality regulations.
• Ensure safe driving record and comply with each Aramco’s involved protocol during stay in the Kingdom.
Experience as Valve Specialist/ Workshop Coordinator
Denholm Valvecare Ltd
10 August 2014
12 March 2015
• Worked in both workshop and site and reporting to technical authority.
• Organizing toolbox talk before the job starts on daily basis regarding company’s health, safety and environmental policies and work allocation. Strip, assess and assemble all types of actuators and gearboxes.
• Test, repair and certify pressure safety valves. Perform inspection, testing, ensure work accordingly method plan & work procedure, material requisition to ensure compliance with project specifications.
• Skillfully determining the root cause of mechanical issues before implementing appropriate solutions.
• Created and maintained documentation, including service records, repair reports, and preventive maintenance records.
• Determine the needs of the company regarding machinery and supplies necessary for safe operation and adjust inventory accordingly.
• Negotiated favorable terms and conditions with suppliers, reducing annual material costs.
• Facilitated supplier performance evaluation by accurately recording performance data in ERP.
• Improved procurement process through detailed market analysis and cost evaluation to achieve a target.
• Vendor management.
Experience as Calibration Inspector
Inspectest (Pvt) Ltd
22 May 2012
06 July 2014
Calibration of wide variety on lab and field instrumentation regarding different parameters such as pressure, level, flow, temperature, torque, viscosity, humidity and electrical.
Calibration and repair of transmitters control valve’s Positioners and actuators and pressure switches.
Worked on different petrochemical plants on different site jobs; took part in plant maintenance activities on both running plants and in shutdowns. Activities also includes Cable laying and termination Cold and Hot loop testing Verification of instrument installation / tapping points against P&IDs.
Assembling and tear down of PSV’s and on-off valves.
Online and offline in-situ testing of pressure safety valves according to API 527 and ASME sec VIII Div. I.
Organizing, monitoring & conducting in-coming, in-process & out-going materials and goods inspection for quality conformity.
Ensuring and implementing HSE compliance.
Intermediate 01 August 2012
DAE Electronics