Muhammad Faisal
Production Engineer
Lahore
Summary of Career
1. Manage, monitor employees, material and equipment and perform or coordinate the production process and Quality Control activities in the assign area.
2. Ability to troubleshoot and adjust plant process to continually deliver the highest quality product in the effective manner.
3. Review production paperwork including shift logs, machine operator reports, EBR, BPMS, and work orders at the beginning of each shift to keep abreast of production and maintenance activity in assigned area
4. Maintain on a daily basis an up-to-date log, summarizing shift activities, including equipment performance, tooling conditions, location, quality problems.
5. Train, instruct and guide employees in the proper operation and performance, to assure that good manufacturing practices and standard production operating procedures are followed.
6. Improving Standard Operating Procedures.
7. Knowledge of factory safety requirements.
8. Ability to read, comprehends, and composes complex instructions, policies, procedures and correspondence.
9. Keeps equipment operating by enforcing operating instructions; troubleshooting breakdowns; requiring preventive maintenance; calling for repairs
10. Recommend changes to operating procedure to improve quality and efficiency.
Experience as Machine operator
Ecopack ltd hattar Haripure
10 April 2004
05 May 2008
Working as machine operator on SIDEL SBO-8 FRANCE. Blow molding unit.
Responsible to run the m/c according the set recipe, to monitor the process and give feedback to supervisor.
To inspect the product quality and record the data on prescribed form.
Also do Fault trouble shooting, size change over, also operate Krones labeler, stretch wrapper and accessories attach to machine.
Experience as Production supervisor
Al-Hafiz Crysto plast limited Peshawar
23 May 2008
22 August 2011
Ensures continuous operation of PET lines in order to achieve Sales and Logistics requirement based on the Production Plan.
Prepares Daily production reports and justify variances and stoppages of the production.
Plans and prepares weekly production schedule and line managing based on the production plan.
Plans personnel requirements to ensure that production is coordinated accordingly to achieve the production plan.
Ensures that Plant KPIs are achieved based on the company targets at Optimum cost.
Coordination with Logistics department and ensures availability of Packaging and Raw materials.
Coordination with Quality department to ensure that quality parameters are within standards during production.
Coordination with engineering department major trouble of machine for corrective and preventive action and maintain efficiency and availability of Bottling and Auxiliary equipments.
Ensures implementation of ISO, HACCP, GMP, Safety and Environment programs within the area of responsibility.
Provides trainings / orientation on safety and health to all PET line personnel.
Assist personnel in operation and troubleshooting of equipments to achieve Plant KPIs and productivity.
Experience as Plant operator blow molding
NATIONAL FOOD PRODUCTS COMPANY-MILCO
15 November 2011
20 December 2012
Operating SACMI SR-14. ITALY, 24000B/h. Pet bottles combine Blower/Filler
Operating and maintaining Blow Molding and filler Equipment and auxiliaries, Compressors, Pumps, and Chiller.
Ensuring that PET bottle produced is within set standards and specifications of the Plant.
Implementing proper maintenance of Blow Molding Equipment and Auxiliaries.
Troubleshooting and repairing Electro Mechanical troubles of Blow Molding and Auxiliaries.
Preparing production report of Blow Molding per shift of operation.
Adjusting and monitoring PET bottles produced during operation.
Perform change over size, daily and weekly maintenance.
Experience as Warehouse supervisor
Euro sme sdn bhd Malaysia
05 July 2013
17 March 2015
To plan and update Minimum, Reorder and Maximum stock levels and plan monthly forecast of material keep in view reorder level.
To make identification and classification of material according to nature of material.
To ensure proper Storage and placement of material according to type of material and ensure the control of Shelf life item.
To generate daily, monthly inventory reports and preparing container loading advice.
To ensure implementation of First in First out & Last in Last out. (FIFO/LIFO)
Physical stock verification audits & Material assessment on Monthly, Quarterly & Yearly basis.
To ensure implementation of all safety and security measures of materials & Stores.
Taking care of all Store equipment, Corrective and Preventive Maintenance.
Develop, maintain, and manage standard operating procedures (SOPs) related to inventory adjustments, inventory movement, count procedures and other related Inventory Control processes.
Provide monthly management reports and analysis for inventory accuracy.
Experience as Blow molding technician
NATIONAL FOOD PRODUCTS COMPANY-MILCO
11 March 2016
10 March 2017
Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements on engines, motors, pneumatic tools, conveyor systems, and production machines; following diagrams, sketches, operations manuals, manufacturer's instructions, and engineering specifications; troubleshooting malfunctions.
Locates sources of problems by observing mechanical devices in operation; listening for problems; using precision measuring and testing instruments.
Determines changes in dimensional requirements of parts by inspecting used parts; using rules, calipers, micrometers, and other measuring instruments.
Controls downtime by informing production workers of routine preventive maintenance techniques; monitoring compliance.
Prepares mechanical maintenance reports by collecting, analyzing, and summarizing information and trends.
Maintains technical knowledge by attending educational workshops; reviewing technical publications; establishing personal networks.
Maintains continuity among work teams by documenting and communicating actions, irregularities, and continuing needs.
Maintains safe and clean working environment by complying with procedures and rules.
Experience as Sub engineer production
Insta plast limited
15 May 2017
Erection and commissioning new blow molding unite Sidel sbo6 matrix, Air conveyor, Labelling machine, Compressor and Chiller.
Trial different type and size of pet bottle like 300 ml to 1500ml. with desired product quality and standard.
In the daily routine of plant providing assistance and directions to other person in a proper procedure and manufacturing method.
Day to day tasks include determining standards and policies for installation, modification, quality control, testing, inspection and maintenance, inspecting plant and machinery to ensure optimum performance, directing the maintenance of plant buildings and equipment, scheduling and planning production activities.
Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.
Matric 14 May 2005
ScienceIntermediate 05 October 2000
D.A.E MechanicalBachelor 01 September 2009
B.A