Rajesh
Bangalore
Summary of Career
1. Performing Design for Additive Manufacturing both Metal and plastic parts ( Part Consolidation,Topology Optimization,Goal Directed design)
2. Involved in value engineering, part design and reverse engineering
3. Work with cross functional teams like Engineering, Electronics , Manufacturing, Inspection and Quality teams
4. Performing Topology Optimization, Generative Design and Finite element Analysis for part design
5. Leading and managing a team of junior engineers, in addition to planning training and developing competencies for the team.
6. Project planning and Monitoring the status and the quality
7. Performing cost estimation and vendor management
8. Involving and conducting brainstorming secession for new ideas and improvements
9. Involved in Digital Manufacturing initiatives like Digital thread, Digital Twin and AR/VR
10. Creating 3D CAD Design using Creo 7
Experience as Engineer
LGB Forge Limited
01 March 2007
01 November 2008
- Led manufacturing feasibility studies for customers to prepare the project plan, finalize the manufacturing process and sequence for products
- Created component 3D models, Fixture design for CNC machines and inter operational drawings using Pro-Engineer.
- Created PPAP-Production Part Approval Process and APQP – Advanced Product Quality Plan docs as per ISO TS16949 standards
- Followed up Prototype, Prelaunch and production, and led FMEA – Failure Mode Effect Analysis discussions for improvements
- Worked with cross functional teams: procurement, stores, Tool Room, Vendor etc., taking ownership for supplier development.
Experience as Engineer
Tech mahindra
01 November 2008
01 March 2011
- Led product development of a Hawker beach craft B-200 aircraft simulator for “Canadian Aviation Electronics” – CAE
- Handled Manufacturing support in manufacturing plant TAAL – Taneja Aerospace and aviation limited
- Generated and bench marked concepts prior to creation of Pro-Engineer 3D Model and drawings for parts and assemblies
- Handled large assembly management via a Top- Down 3D CAD Modelling approach
- Created 3D models for Solid parts, Sheet metal and parts requiring surface modelling using CAD tool
- Worked with electronics, software, quality, finite element analysis and manufacturing for design, brainstorming and status.
- Managed Engineering Change Management, interacting with customers and plant manager for status and review meetings.
Experience as Lead Engineer
SKF Bearings
01 March 2011
01 March 2016
- Led reverse engineering and benchmarking for Belt tensioner unit and Over running Alternator pulley bearing unit
- Disassembled competitor products for visual observation, identifying and deciding inspection methods and material analysis.
- Followed up with vendors for material analysis, Dimensional measurements and 3D scanned data.
- Converted 3D scanned cloud points to Creo parametric 3D models and led automation using Creo to reduce lead time for drawings
- Created Proposals, assembly, part drawings, inter operational drawings and drawing modifications
- Led modifications per Engineering change management (ECM), CAD process development and KANBAN implementation.
- SPOC for stakeholders from SKF Italy and France and module lead for project initiation activities: “SOW, Project Kick Off etc.
- Functioned as a Module lead for sharing workload, monitored progress and milestones, and ensured on time delivery.
Experience as Technical Architect / Associate Consultant
Tata Consultancy Services - Bangalore
01 March 2016
To date
- Led and hands-on in Additive Manufacturing (DFAM) design for industrial parts (Metal and Polymers), supporting part selection and design, preparing Additive build Methods, leading Cost Estimation, and employing goal directed design and part consolidation
- Supported RFP creation for Medical Devices, Automotive, CPG and O&G industries. Handled value engineering projects to reduce Cost, Lead Time and Part Weight involving concept design, product design and manufacturing co-ordination.
- Developed functional parts and prototypes, Performed Topology optimization for parts using Altair’s – Inspire (Optistruct) Software and generative design using Autodesk Fusion 360.
- Interacted with Automotive, Aerospace, High-Tech and Oil and Gas vertical leads to identify Additive Manufacturing opportunities
- Employed conventional manufacturing to plan postprocessing operations and material stock in the parts.
- Created project plans, executed and allocated work prior to monitoring activities and milestone for on-time delivery of projects
- Led and managed a team of junior engineers, in addition to planning trainings and developing competencies for the team.
- Implemented strategic quality assurance plans with a focus to ensure incorporated materials on construction projects are complying with set quality plans & specifications.
- Supported QA/QC departmental goals & policies while ensuring that quality of work assigned is excellent and complies with safety.
Bachelor 01 May 2006
Acquired Bachelor degree in Mechanical EngineeringIntermediate 01 May 2003
Acquired Diploma in Mechanical Engineering