Experience as Apprentice Technician/Instrument Technician

• Employer

• From

  18 May 2009

• To

  15 July 2014

• Detail

  • Having good maintenance command on Field Instrumentation of Utilities, Gas & Steam turbines, Reinjection Compressors and boilers.
  • Performing preventative maintenance on F & G, Vibration Monitoring Bentley 3500, Control valves, and Shutdown valves anti surge control loops, variety of Smart & Pneumatic Level, Pressure, Temperature, Flow instrumentation and analyzers by using advance Instruments Calibrators as per ENGRO standards.
  • Participated in major overhauling of GE MS5001 E Gas turbine maintenance. Removal of all instrumentation, its calibration, fixing back, loop checking and sequence testing.
  • Have a good maintenance command on steam turbine governor and Woodward turbine controller 505.
  • Working on DCS, Mark V and CCC anti surge controllers.
  • Utilizing MAXIMO for maintenance record keeping, Inventory management and scheduling. Preparing documentation for internal & external audits, maintaining Standard Instruments calibration records.
  • My training included practical & theoretical sessions in different areas of plant (NH3, Urea, Utilities) about trade, safety, standards, plant operation and after training passed the theoretical & practical tests.
  • Worked on DCS (Bailey INFI90), ESD Systems, Boilers, Compressors, Steam & Gas Turbines.
  • Participated in installation, pre-commissioning, commissioning and optimization of several projects (Engro Enven 1.3 etc.)
  • JMC (Joint Metering Calibration) verification and validation of custody transfer instruments including Flow computers, Gas chromatographs and Recorder instruments as a Customer of MGCL, Pre-invoice Check and Verification.
  • Responsible for PM, CM & break down maintenance of AMMONIA, UREA, UTILITY plant instrumentation
  

Experience as Senior Instrument Instrument

• Employer

  Attock Refinery Limited

• From

  01 August 2014

• To

  15 September 2014

• Detail

  • Responsible for maintenance of pneumatic & Electronic instrumentation and control system installed at entire Refinery Area, Boiler House, Power Plant, and Auto Tank Gauging System, HBU’s, HCU, Reformer, Lummus, Product Metering Station, Crude Metering Station, Weigh Bridge, and SMS System
  • Responsible for attending daily allocated job and proper closing of Service Requisition (SR) with findings/remedial action and history through Maximo.
  • Responsible to attend Preventive Maintenance (PMs) Schedule as per plant area of responsibility and closing of PMs with findings/remedial action and history through Maximo.
  • Responsible to draft SOPs for installation and calibration of new instrumentation and PC based software installation and configuration.
  • Maintenance, installation, troubleshooting, calibration and repair works on site or in repair shop and minimize the downtime for all installed analyzers by the timely implementation of planned maintenance procedures documented in SAP PM module.
  • Maintain records for calibration, testing and maintenance of Field Instruments, analyzers, Fiscal metering systems, F&G detection system equipment’s on SAP PM Module.
  • Maintain and repair all process instruments as used for safety and shutdown control, environmental monitoring, product quality and process efficiency.
  • Review P&ID & various engineering documents with refer to instrumentation, control loops and control automation for different Plant units. Evaluation of obsolete systems/field instrumentation and accomplish procurement as per new system and updated plant requirements.
  • Planning / Scheduling & Preparing timeline for procurement execution.
  

Experience as E/I Technician

• Employer

  pakistan petroleum limited

• From

  29 September 2015

• To

  To date

• Detail

  • Co-ordinate and perform Maintenance, Troubleshooting, Commissioning and Calibration related activities carried out on a wide range of PLC/DCS/ESD/F&G based Control System, which includes DCS (Emerson Delta V 12.3 SP1, Bailey INFI 90, CENTUM CS 3000 and Honeywell TDC3000), PLC (Siemens PLC S7. Allen Bradley SLC 500 Series, GE), Vibration Monitoring System (Bentley Nevada VMS 3500 series), versatile Field Instruments (Smart Transmitters, Profibus, FF & HART based), Wellhead Instrumentation, Control Valves, Pneumatic Controllers, Electronic PID controllers, (Pressure, Temperature, level & Flow switches) process analyzers, Flow Computers (Emerson S600), Gas chromatograph (Daniel Danalyzer 500), HCDP, Moisture analyzers, Fire, Gas, Smoke Detectors, panels etc.
  • Complies and promotes the company’s health, safety & environmental policy and objectives. Performs work in accordance with the company’s established rules, regulations and approved procedures; intervenes to stop unsafe acts and practices; and is accountable for the wellbeing and safety of own self and others, including all contracted labor force – unskilled, semiskilled, and skilled.
  • Perform root cause analysis of instrument failure. Perform instrument calibrations in accordance with standard operating procedures. Prepare and organize TRA and technical documentation, compose standard operational procedures. Conduct work in a highly-regulated environment. Document the activities in SAP ECC 6.0 and MAXIMO CMMS.
  • To assist Line supervisors for Proactive, Preventive and Long-Term Reliability Maintenance Program, Procedures and activities.
  • To plan and schedule maintenance activities, manpower management, labor, spares and Inventory management through SAP GUI.
  • Verification and validation of custody transfer instruments including Flow computers, Gas chromatographs and QMI instruments.
  • JMC (Joint Metering Calibration) verification and validation of custody transfer instruments including Flow computers, Gas chromatographs, HCDP & Moisture analyzers and Recorder instruments as a Customer of SNGPL, Pre-invoice Check and Verification.
  • Working experience on Fiscal/Custody Transfer Metering for Gas Measurement, Gas Chromatograph for Energy measurement and Flow Computer for flow Calculation.
  • Participated in installation, pre-commissioning, commissioning and optimization of several projects (ADHI LPG/NGL EXPANSION PLANT-III, SIEMENS GAS TURBINES)
  • Calibration of all types of field instrumentation pneumatic, Electronic, Smart, FF and HART based.
  • Assisting with the coordination of spare parts requirements and the optimization of spares stack levels.
  • Applies analytical, logical reasoning to the prevention and swift detection of causes of malfunctions on systems employing combinations of mechanical, hydraulic, pneumatic and instrumentation principles.
  • Work during erection & commissioning of Natural Gas Plants, Compression stations and Well Heads on Loop checking, Continuity test, Instrument calibration, field wiring, Cause & Effect Testing, instrument installation, P&ID, electric & pneumatic drawings, Schematic drawings, loop commissioning and logic checks.
  • Completed control system commissioning/start-up plus integration of whole complex.
  • Manage all odd pre-commissioning/commissioning activities and stream line the uneven targets.
  • Evaluate the construction problems and rectify with best possible solutions.
  • Derived the maintenances procedures for newly commissioned Plants.
  
  ACHIEVEMENTS:
  
  • Successfully commissioned ADHI LPG/NGL EXPANSION PLANT-III project that includes Nodal Compressors installed at well head.
  • Successfully incorporated and implemented Preventive maintenance schedules, plans and job procedures.
  • Successfully Reviewed, proposed and implemented approved MOC for plant and operation improvement and integrity
  • Successful integration of all commissioning and recommended spares in MAXIMO CMMS/SAP.