Muhammad Umair
Chemical Plant Operator
Sadiqabad
Summary of Career
1. Operate and monitor plant equipment/processes from Field & Control Room in order to ensure that plant and processes are operating within set parameters.
2. Taking and record readings of running plant/equipment’s to monitor equipment functioning, observe temperature, level, pressure, and flow, etc.
3. Carry out the regular and detailed inspection of all the rotating/static equipment i.e. Pumps, Motors, compressors, Vessels, Exchangers etc.
4. Start-up and shutdown plant and equipment in accordance with operating procedures.
5. Perform all types of activities like trouble shootings, Emergency handling, routine patrolling, sampling, chemicals handling and coordinating with plant maintenance personnel as per procedures.
6. Take decisive actions and communicate with production supervisor, field operators in case of troubleshooting, emergency, equipment failure or any process deviations.
7. Prepares plant & equipment, handing over to maintenance department for routine or corrective maintenance.
8. Compiling and management of maintenance activities, Routine changeover of equipment and preventive maintenance jobs.
9. Adhering to strict HSE standards and achieve all HSE targets, participating in JSA’s, Risk Assessments near miss/hazard/incident & accident reporting.
10. Ensures compliance with Permit to Work and HSE Regulations and Procedures. Follow all relevant operational procedures and instructions so that work is carried out in a controlled and consistent manner.
Experience as Process Plant Operator
Engro Fertilizers Pakistan Ltd.
17 May 2021
To date
(Engro Fertilizer is world largest urea organization formerly Exxon Chemical Ltd Pakistan)
Currently working as Control Room Operator at 200 MMSCFD gas compression station, my detail area of expertise and fields are as under.
• Gas inlet receiving facility, horizontal/vertical slug catchers, scrubbers, two phase separators.
• 200 MMSCFD sour gas compression via Waukesha 275GL+ Engines with Arial Gas reciprocating compressors.
• MDEA Amine Sour Gas sweetening plant equipped with Absorption Tower, Stripper, Re-boiler, heat exchangers and high pressure pumps.
• Look after of Gas generators, EDG, Electrical system, switchgear rooms and LMS(Load management System)
• Chemical injection & corrosion monitoring & controlling.
• Pig launching, pig receiving area
Experience as Production Operator
Fatima Fertilizer Company Limited
11 November 2018
30 April 2021
The fertilizer complex is a fully integrated production facility, capable of producing Urea, Calcium Ammonium Nitrate (CAN), Nitro Phosphate (NP) and Nitrogen Phosphorous Potassium (NPK).I have worked there as a Control Room/Field Operator at 110 MMSCFD gas compression facility with Jamisto Energy Private Ltd (O&M) team.
My detail area of expertise and fields are as under.
• Gas dehydration is carried out by TEG. The units are equipped with Absorption Towers, Stripper, Re-boilers, heat exchangers and high pressure pumps.
• Process, operation and troubleshooting of Waukesha 275GL+ and AJAX-2804 Gas Engines.
• Process, Operation & Troubleshooting of Superior WH76 & AJAX multistage double acting reciprocating Compressors
• Condensate/produce water stabilization, storage & transportation system
Experience as Plant Operator
Engro Fertilizers Pakistan Ltd.
05 January 2018
31 October 2018
I have worked as a Field Operator at Engro Fertilizer Encop-3 site of 200 MMSCFD gas compression station with Jamisto Energy Private Ltd (O&M) team.
Experience as Plant Operator
Rupali Polyester Ltd
11 July 2017
31 December 2017
Rupafil polyester Ltd is Petrochemical industry producing Polymer chips. Polymer Plant has capacity of 100 ton/day polyester (Polyethylene-terephthalate) chips.
I have worked here as a Plant Operator, my detail area of expertise and fields are as under.
• PLC based HTM(heat transfer media) heaters operation, troubleshooting and switching as per schedule
• MEG (Mono-ethylene glycol) storage tanks and unloading facility.
• MEG tankers dips checking, unloading and documentation.
• PTA (Pure Terephthalic Acid) unloading and charging section
• Polymer Chip jumbo bags supervision
• Tower water and cooling water pumps smooth operation and schedule switching
Experience as Chemical Plant Operator
Engro Fertilizers Pakistan Ltd.
04 July 2015
30 April 2017
Worked as a Field Operator, the key responsibilities include safe & smooth plant operation and maintaining
PTW system in the following areas,
• Monitoring & controlling Gas fired water tube Boilers & Waste heat Boilers of (44 & 42kg/cm2) Equipped with YOKOGAWA DCS and BMS advanced 03 element control system.
• Operation of steam turbines,44/42/12/2 kg/cm2 steam networks and letdown stations
• Operation of DE aeration system, DE-superheating system and multistage HP Boiler feed water pumps
• Plant & instrument air system including centrifugal & reciprocating air compressors, Air dryers and condensate knockout system
• Operation of induced draft cooling tower & high capacity VFD pumps & chemical treatment
• Storage of effluent water and adjusted it according to NEQS
• Monitoring and controlling of pressurized Fire, Drinking & Treated water system
• Canal water clarification by sedimentation, coagulation, flocculation method
Matric 31 July 2011
Completed Matriculation with Science SubjectsIntermediate 31 July 2013
Completed FSc/Higher Secondary School in Chemistry, Physics, Math as major subjectsBachelor 31 December 2015
Graduation in Computer Science