Deputy Manager (E&I)
Gharibwal cement
31 August 2010 —
14 June 2021
ROLES:
Joined as Trainee Engineer Electrical/Maintenance Engineer in 2010
Promoted to Assistant Manager (Electrical & IPM) in 2011
Promoted to Senior Assistant Manager in 2014
Promoted to Deputy Manager (E&I) in 2017.
SELECTED CONTRIBUTION:
Perform Operations & Maintenance of 20 MW thermal power plant: [1 x 20 MW Steam Turbine + 7 x WHR Boiler (by ACK) + 1 x CFB Boiler, 46 TPH (by HBC)].
Played an integral role in inspecting, testing, and maintaining switchgear of powerhouse substation (37MW) with 3xDF, 2xSG & 2xHFO GENSETs, and equipment of Grid Station with 46MVA 132-66/6kv Transformer.
Performed maintenance of Cement Mills: [1 x Vertical Cement Mill 225TPH (by CITIC) + 2 x Ball Mills (by TCDRI).
Performed daily system checks, scheduled shutdowns, and critical repairs
Performed testing of equipment on regular intervals, propose technical improvements to the PM.
Developed & implemented technical performance standards related to O&M for all equipment.
KEY ACCOMPLISHMENTS
Lead Testing, Commissioning, and Maintenance:
HV, MV, and LV switchgear, Protection relays & Transformers
AC induction motors (MV & LV) up to 5000kW
Variable frequency drives (MV & LV) up to 2000kW
Short circuit calculations for GCL network using PSS SINCAL
Project Engineer Roles:
225tph VCM
20MW WHRPP and CFBC with STG
1200TPH, 300TPH, and 250TPH hammer crushers
3.15km DHBC with regenerative drives
Packing plant with FLSmidth Ventomatic 16 spouts 180TPH Roto and 2x45tph stationary packers
ABB VFDs (ACS800 and ACS2000) installation project for cooler fans
132kV grid station project
MCC Design for Crushers, cooling towers, packing plant,
Energy Audit and Implementation:
Replacement of soft starters and dampers with VFDs (75kW to 710kW) for both LV and MV
Replacement of lighting fixtures with LEDs
Rectification of compressed air leakages