Muhammad Faisal
Chemical Engineer
Rabigh
Summary of Career
Experience as
03 September 2009
31 May 2014
Novatex limited is the only PET (Polyethylene Terephthalate) producer in Pakistan having 1000 tons per day PET production capacity using poly condensation method of polymerization with an up gradation facility of amorphous PET to various grades via solid state polymerization.
Industry Type: Petrochemical/Polymer
Duration: Sep-2009 to June 2014
Designation I: Field Engineer, September 2009 to August 2010
Designation II: DCS Engineer, September 210 to June 2014
Location: Karachi Pakistan
Area: Poly-condensation-II plant, DCS Delta-V, Partial/complete shutdown & startup of plant & focus on routine operations of furnace, distillation column, pumps, heat exchangers, reactors, cooling towers, jet & venturi vacuum systems.
Responsibilities for both designations:
? To control plant operations & processes by (Emerson Delta V DCS System) .
? To monitor & log DCS & Panel parameters & discussed with shift In-charge regarding any abnormality.
? To adjust the process parameters according to lab results.
? To find the root cause of the process related deviations by utilizing operational knowledge & expertise.
? To implement standard operating procedures during normal operations, partial/complete shutdown & startup of plant.
? Respond immediately in emergency situation & ensure that all emergency protocols & procedures are followed.
? To log all operating incident & discuss with reliever during hand over of shift.
? To shutdown the plant partially or completely during any emergency & started again in minimum possible time as per given SOPs & instructions.
? Responsible for overall plant equipment’s operations & process changes.
? To reduce the down time of plant operations.
? To supervise scheduled and unscheduled maintenance works.
? To optimize waste generation during plant operations.
? Development of plant efficiency enhancement procedures
? Ensure the PTW system implementation during any routine & non routine activities.
? To adjust the process parameters as per instructions of shift In-charge.
? Working as Incident Commander in case of fire/emergency in the plant
? Ensure the PTW system implementation during any routine & non routine activities.
Projects: Waste Heat Recovery Project: May 2010 – August 2010
Using exhaust gas from generators to heat the liquid heating medium.
Process Column Optimization: June 2012 – July 2012
Process Column Modeling For Optimization
Coal Fired Thermic Oil Furnace: April 2012 – February 2013
Project Planning.
Experience as
01 June 2014
31 May 2015
Gasco engineering limited is an Oil & Gas field services provider company, provides services of Operation & Maintenance of Wellhead, MTS, 3 phase separators & gas engine driven wellhead compressors packages to Eni & OMV Pakistan Limited at Kadanwari Gas Field & Rehmat Gas Plant. We have process 90mmscfd of natural gas using 07 wellhead compressor packages.
Industry Type: Oil & Gas
Duration: June-2014 to June-2015
Designation I: Facility In-charge (Kadanwari Gas Field), June to February 2015
Designation II: Team Leader Operations (Rehmat Gas Plant), February to June 2015
Location: Kadanwari Gas Field & Rehmat Gas Plant Pakistan
Area: Wellhead compressors packages, Wellhead, MTS, 3 phase separators
Responsibilities:
? Responsible for overall wellhead operations & trouble shootings.
? Responsible for overall operations of wellhead reciprocating Compressors packages at Kadanwari Gas Field & Rehmat Gas Plant.
? Responsible to report directly to technical manager regarding any technical & administrative issues of the site.
? Responsible for overall administrative issues of the site.
? To perform internal audits to all the wellhead compressor packages & report to Head office & Client regarding any abnormality & its solution.
? Remaining responsibilities were same as mentioned above in engro fertilizer scope.
Experience as
01 June 2015
31 March 2016
Engro fertilizer limited is one of the huge fertilizer production companies in Asia also dealing in oil & gas in various fields as per company demand & projects. Engro installed three (superior WH64) natural compressors at Guddu to provides 140 mmscfd natural gas to Guddu thermal power plant.
Industry Type: Oil & Gas
Duration: June-2015 to March-2016
Designation: Operations Supervisor
Location: Guddu, Kashmore Pakistan
Area: Compression Facility
Responsibilities:
? Responsible for overall operations & maintenance of wellhead reciprocating Compressors packages at Guddu Compression Facility.
? Responsible to report directly to Unit Manager regarding any technical & administrative issues of the site.
? Responsible to prepare minutes of meeting & elaborate all operations & corrective/preventive maintenance activities with Plant Manager in morning meeting.
? Responsible to prepare SOPs, daily, weekly & monthly plant monitoring checklists.
? Responsible to carry out all the preventive/corrective maintenance activities in specific time frame considering maximum safety as per standard.
? To reduce the down time of compression operations by applying technical skills.
? To implement standard operating and safety procedures as per specifications.
? To provide the training of operations & HSE for operators & trainee engineers.
Experience as
01 April 2016
31 March 2017
Eni is an Italian multinational oil and gas company headquartered in Rome. Considered one of the global supermajors, it has operations in 79 countries, and is currently world's 11th largest industrial company.
Industry Type: Oil & Gas
Duration: April-2016 to March 2017
Designation: Production Supervisor
Location: Kadanwari Gas Field Eni Pakistan Limited.
Area: Total 11 Wellhead gas engine driven compressors packages, Wellhead, MTS, 3 phase separators, complex network of high pressure pipe lines, liquid separation system, fire/gas ESD systems
Responsibilities:
? Directly report to Field Manager Eni Pakistan & Technical Manager at Karachi head office regarding production, operations & maintenance issues.
? Supervise routine/non routine & emergency operations activities on wellhead compressor packages & surface facilities.
? In emergency, decides, direct & assists Field Manager for necessary activities.
? Carry out daily morning meeting with team & Field Manager to achieve the necessary targets.
? Monitor the logs & trends to identify any anomalies & prepare plan for their rectification.
? Prepare SOPs, daily, weekly & monthly plant monitoring checklists for routine & specialized operations of wellhead compressors & surface facilities using OEM recommendations.
? Suggest modification in the existing design to improve reliability of the equipment, production optimization, improved safely & operational ease.
? Record & optimize daily production, downtime & produce water pit levels to avoid environmental damage.
? Ensure safe delivery of liquid/gas samples to the laboratory & third party & take necessary actions against any abnormalities after reviewing the lab reports.
? Participate in HSE risk assessment / job safety analysis for all the activities.
? Strive to achieve ZERO Lost Work Injury (LWI) in the work place throughout the year.
? Conduct HSE toolbox talk & abreast to operators by respective emergency response procedure.
? Arrange periodic audits of site to identify the follow up on operations & HSE protocols.
? Coordinate third party & OEM representative for their visits & execution of O&M activities.
Experience as
01 April 2017
31 March 2018
SPIE Oil & Gas services is a multinational organization having employees of 65 nationalities & working in 50 countries of the world on commissioning & start-up projects.
Currently, SPIE working with Pero Rabigh, provides services of commissioning & start-up for Nylon-6 Plant.
Industry Type: Oil & Gas Services
Duration: April-2017 to date
Designation: Console Operator
Location: Rabigh City Saudi Arabia
Area: Nylon-6 plant commissioning activities from DCS (Yokogawa Centum VP) & fully involve with the vendors & licensor to resolve the issues which was occurred during commissioning & start-up phase.
Responsibilities:
? Responsible to perform commissioning activities from DCS (Yokogawa Centum VP).
? Responsible for overall plant equipment’s operations & process changes.
? Perform tasks assigned by management as per master task list.
? Ensure that all parties strictly follow procedures & HSE guideline during any routine & non routine activities.
? Ensure the PTW system implementation during any routine & non routine activities.
? To observed the process controllers behavior according to process conditions.
? To find the root cause of the process related deviations by utilizing operational knowledge & expertise.
? Respond immediately in emergency situation & ensure that all emergency protocols & procedures are followed.
? To implement standard operating procedures during partial/complete shutdown & startup of plant equipment’s.
? To monitor & log DCS & Panel parameters as per guideline of vendor & licenser.
? To perform loop testing/checking according to cause & effect matrix.
? To perform DCS interlocking (MOS & OOS) testing/checking as per cause & effect matrix.
? To perform calibration of process vessels & plug flow reactors.
? To perform calibration of P.D/Centrifugal pimps.
? To discuss the abnormalities with process engineer & shift supervisor during morning meeting.
? To log all operating incident & discuss with reliever during hand over of shift.
Bachelor 01 January 2005
? Bachelor of Chemical Engineering, securing 75% From Mehran University of Engineering & Technology.