arshad ali shah

Steel Production Engineer
karachi


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Skills
Auto CAD, • SAP R3, • SAP S/4 HANA By (P.P Module Implementer and Master User), • basic fabrication, • Machining (Mill, Lathe, Basic hand tools (CNC operations in At710, AT820, AT220MB, AT830NTE, Doosan LYNX 220L CNC, Surface Grinder MVM) • Welding proc,
  • Experience
    10 Years
  • U.A.E Experience
    --
  • Industry
    Manufacturing
  • Nationality
    pakistan
  • Visa status
    Not Applicable
  • Qualification
    Bachelor - B-Tech(Hons) Mechanical Engineering
Other Matching Titles/Position

Summary of Career

1. Supervise technical process and charting of process flows.


2. Plan shifts activities, ensuring the right resources are in the right place at the right time, in order to ensure the effective excitation of the production plan.
3. Assign routine and non-routine task and duties to operation in order to ensure that plant equipment and process are operated in the most efficient and safe way.
4. Preparation plan and excitation for roll passes change, stand change and guides changes to decrease mill downtime.
5. Preparation the duty roster in order to ensure manpower effectively contorted and match to operational requirements that will enable to provision of conforming the finish product or work in progress according to production plan
6. Attend / conduct daily shift meeting in order to ensure all shift activates and event are properly understood and communicated.
7. Deal with any operation issues or problems are they arise on the section, resolving are escalating as appropriate ensuring the integrity of the rolling mill operation and the achievement of the production plan.
8. Coordinate with roll shop to perform necessary preparation for size change, rolls and groves change and utilize down time.
9. Responsible for safety and HSE related operation of the Rolling Mill, Roll Shop, and Rolling Mill Maintenance and international partners like Danieli and Primetals.
10. Coordinates with top management including Rolling Mill Manager, Maintenance Manager, and Roll Shop Manager as well as Engineers.

Work Experience (Employment History)

Experience as Sr. Production Engineer

  • Employer
  • From
    05 May 2017
  • To
  • Detail
    As a Senior Engineer, I am recently involved at Rolling MILL (Process/Production,) in the following functions:
    • Supervise technical process and charting of process flows.
    • Plan shifts activities, ensuring the right resources are in the right place at the right time, in order to ensure the effective excitation of the production plan.
    • Assign routine and non-routine task and duties to operation in order to ensure that plant equipment and process are operated in the most efficient and safe way.
    • Preparation plan and excitation for roll passes change, stand change and guides changes to decrease mill downtime.
    • Preparation the duty roster in order to ensure manpower effectively contorted and match to operational requirements that will enable to provision of conforming the finish product or work in progress according to production plan.
    • Attend / conduct daily shift meeting in order to ensure all shift activates and event are properly understood and communicated.
    • Deal with any operation issues or problems are they arise on the section, resolving are escalating as appropriate ensuring the integrity of the rolling mill operation and the achievement of the production plan.
    • Coordinate with roll shop to perform necessary preparation for size change, rolls and groves change and utilize down time.
    • In-charge for assembly and maintenance of low speed and high speed roller guides.
    • Responsible for safety and HSE related operation of the Rolling Mill, Roll Shop, and Rolling Mill Maintenance and international partners like Danieli and Primetals.
    • Coordinates with top management including Rolling Mill Manager, Maintenance Manager, and Roll Shop Manager as well as Engineers.
    • Improves Production efficiency by analyzing and planning work flow, space requirements, and equipment layout.
    • Assess performance of direct reports and provides feedback, coaching, counseling, and guidance.
    • Analyzes and reports KPI performance and leads development of plans to improve performance.
    • SAP implementation team member to EY for implementing SAP S/4 HANA.
    • Communicates operating plan needed to meet production goals.
    • Communicates all company and department policies.
    • Provides frequent communication on department and plant performance.
    • Provides resources (information, tools, training) needed for safe and efficient operation of the Rolling Mill.
    • Analyzes, resolves, and assists with problem resolution.
    • Maintains a thorough knowledge of new developments, technology and processes.
    • Accurately completes company records, forms, and other types of documentation.
    • Master user of PP Module (SAP), to monitor MRP and CRP.
    • Responsible for production plaining, Execution and materials staging.
    • Maintain Proper inventory record to run Production smoothly.
    • Responsible to draft comprehensive reports, failure analysis and departmental objective on daily, quarterly and yearly basis.
    • Contributes to team effort by accomplishing related results as needed.
    • Reporting of break downs.

Experience as Roll shop supervisor

  • Employer
  • From
    23 March 2012
  • To
    15 April 2017
  • Detail
    As a Supervisor, I am recently involved at Rolling MILL production and Roll Shop in the following functions:
    • Supervise the technical process for roll shop (roll/guides machining& rolls/guides assembly) to achieve the targeted production plan figures.
    • Assembly/ Maintenance work for low speed & high speed Roller guides.
    • Assembly/ maintenance work for Housing less stands & guides (chocks, bearing, seals, covers, labyrinth wearing liners, rest bars, grease distributors, water /grease hoses).
    • Share in the Preparation of roll shop trouble shouting manual which covers all roll shop process / working areas and avoid the frequent troubles.
    • Report on the plant breakdowns and supervise the problem-solving process.
    • Prepare roll shop record, control, and inspection sheets for roll shop machining/assembly activities.
    • Share and report on the execution of product cost reduction plan (roll/spare parts consumption figures).
    • Supervision of finishing area activities.
    • Ensure appearance and quality of re-bar produced according to customer Specification/Standard
    • Monitor Mass Variation as per standards.
    • Supervision of production activities.
    • To look after latest Automatic rolling plant project.
    • Maintenance and operation of rolling mill equipment’s.
    • Development, inspection and inventory of spares.
    • Share on the Rolling Mill Plant (Roll shop) annual budget figure.
    • Preparation of roll shop work standard to cover all assembly, machining processes
    • Supervise and execution of plant maintenance activities to avoid shop/ plant interruption
    • Achieves the targeted plant availability.
    • Share in the Preparation of roll shop trouble shouting manual which covers all roll shop process / working areas and avoid the frequent troubles.
    • Follow-up the execution of company regulations.
    • Keeping the safety regulation of personals and equipment’s.
    • Keeping the plant clean.

Experience as Junior Technical Officer

  • Employer
  • From
    02 May 2007
  • To
    04 January 2012
  • Detail
    • Joined in May 2007 as a Junior Officer (Mechanical) including 9 months on job training.
    At Pakistan Steel Mill, I acquired general experience in the following.
    • Worked as safety officer at firefighting and safety department.
    • Worked as material inspector at material testing department.
    As a junior officer (technical), I have been involved at HOT STRIP MILL (Rolling plant) in the following functions:
    • Scope of Work Documentation.
    • Various drawings (General Arrangement Drawings, Detail Drawings, Isometric Drawings
    In various disciplines.
    • Assembling, Disassembling of Universal, backup and vertical stands.
    • Making ensure high accurate profile of finishing & Pinch rolls.
    • Quality Assurance and Quality Control Documentation.
    • Checking hydraulic system and mechanical maintenances the above process.
    • Proper lubricating whole rotating and assembled parts.
    • Repairing of positive displacement and dynamics pumps.
Academic Qualification

Bachelor 31 December 2010

B-Tech(Hons) Mechanical Engineering
Mentor
Not yet Assigned
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